What you're looking at is an existing fire rated frame with a new door that I saw recently during a fire door inspection. Most of the other doors that I inspected that day had steel hinge fillers to fill the existing hinge preps before the continuous hinges were installed. So why were a half-dozen or so filled with expandable foam insulation? Hmm...it's a mystery.
I saw this hold open device on a fire rated door to a computer lab recently.
The 2007 edition of NFPA 80 contains an important change regarding the clearance at the bottom of a fire rated door. In previous editions of this standard, there was a somewhat confusing table (Table 1-11.4) listing different allowable clearance dimensions depending on the flooring material. The 2007 edition simplifies this requirement, allowing 3/4" clearance under the bottom of the door regardless of the flooring. The only exception is when the bottom of the door is more than 38" above the floor, ie. dutch doors and counter shutters.
A few years ago, an architect that I've worked with for over 20 years called me and indignantly asked, "Do you know the maximum height for a kick plate on a fire door?!" I answered that it was 16" above the bottom of the door. The architect said, "Well! We tried to write our own hardware spec for a 15-door job. There were 11 hardware sets and there has been a problem with every set except one, and now there's a problem with THAT set...the kick plate is too high!" As far as I know, they never tried to write their own hardware spec again.
I recently conducted a fire door assembly inspection and I noted that many of the existing frames had old holes that had been patched with Bondo filler putty. NFPA 80 requires that holes left by the removal of hardware must be filled with steel fasteners or with the same material as the door or frame. To the best of my knowledge, there isn't a filler putty-type product that has been tested for this use. If anyone knows of a putty that is acceptable for use on fire-rated doors and frames, I'd love to hear about it.
In the last 2 days, a certified fire door inspector and a hardware supplier have both asked me where it is stated that Maine and Massachusetts have adopted the 2007 edition of NFPA 80, which includes the requirement for the annual inspection of fire doors.
According to the International Residential Code, the door between a private garage and a single family home must provide protection from fire. The picture to the right is from a fire department website describing how the door between the garage and the home protected the rest of the residence and its occupants. The door must be a solid wood or solid/honeycomb core steel door, at least 1 3/8" thick, or a door with a 20-minute label.
This morning a customer asked about using continuous hinges to change the hand of a pair of rated doors (inswing to outswing), in an equal rabbet frame. I couldn't think of any objections - the existing hinge preps would be filled with steel fillers in compliance with NFPA 80. The continuous hinges wouldn't require a hole greater than the maximum 1" diameter allowed by NFPA 80. I checked with Steelcraft to see if our frames need to be reinforced for continuous hinges when used in a rated application, and the answer was no. So...although the AHJ always has the final say in the matter, I can't think of one reason you can't do this as long as it is an equal rabbet frame.
The instructors in my Fire Door Assembly Inspector (FDAI) class showed us a really handy gauge to measure clearances around fire rated doors, and since I'm going to do my first *official* inspection tomorrow I tracked one down. It can easily and accurately measure 1/16", 1/8", 3/16", 1/4", and 3/8" gaps, and a 3/4" undercut. For only $18.95, you can be the proud owner of your own Door Gap Gauge by shopping online at doorgapgauge.com.
